Notes on the Hornady 366 auto shotshell
reloading Press:

Part II: General problem solutions

Part I:     Introduction, mounting set-up, powder/shot bushings discussion for 
               loading legal Int'l trap and skeet shells recommended spare parts.

Part II:    General problem solutions/tool adjustments for best results.

Part III:   Some reasons and solutions for poor quality crimp results. Includes 
               a special section on 410 bore skeet reloading.

Part IV:   On changing dies to a different gauge, setting up a new die head or just
               checking to insure the 366 is in proper adjustment.

Part V:    The 366's annual maintenance.

Part VI:   Some thoughts on the buying of a used 366. Also includes the essential tool and                      recommended spare parts lists.

Index: 


Disclaimer

On crimping

On Crimping New Hulls

On taper-loc adjustment

On Binding problems

On wads do not flow easily through wad guide

Maintenance

Tips

366 Foibles and their solutions

Some further comments:

Best hulls

Best wads

Static Control

Disclaimer/Safety Cautions:

This article is mainly written for those who have owned 366's for while and are interested in possibly picking up some tips, or otherwise experienced loaders looking for information on the Hornady 366 auto shotshell reloading press. Use of the information is at your own risk. These notes come from nearly 40 years working with the Pacific/Hornady 366 reloading tool; others will have had different experiences. If you are not an experienced reloader, please, please, please buy the several excellent books that are on the market and become intimately familiar with the process and the very necessary safety procedures. Reading the MSDS statements available on the various manufacturer's websites provides valuable information as well as the powder recipe booklets forewords. These booklets are available either by download or by mail at no charge to the requester. Many of those sites offer how-to-reload information as well. Always follow exactly the loading recipes supplied by the propellant manufacturers. Reloading is not a place for short-cuts and sloppy guesswork. And obviously, you cannot safely reload with best quality when you are tired, in a hurry, or otherwise not able give your full and proper attention to the job.

Two current shotgun reloading information books come immediately to mind: Lyman 5th edition Shotgun Reloading Manual is one. Another is the Reloading for Shotgunners,fourth edition by Kurt D. Fackler and M.L. McPherson. They are available from www.amazon.com, where you buy components or any good sporting goods store, online or not. MEC and RCBS ("The RCBS Handbook of Shotshell Reloading") also offer shotshell reloading instruction manuals at a reasonable price. Better yet, in addition to the books, find someone who is a well-experienced reloader to help you get through the learning stages explaining what the books may not make clear to you and who can answer the occasional question that comes up from time to time.

On crimping:

Perfect crimping is achieved by selecting a component set that exactly matches the volume of the the hull together with careful wad (ram) pressure, pre-fold and final crimp die adjustment. Convex crimps, concave crimps, perhaps with shot showing or case bulges/rings/crushing are signs of an incompatible set of components or tool mis-adjustment.

The perfect component set will also deliver near-perfect, consistent crimps with hull variations caused by multiple hull reloadings as well as minor variations in hull length, provided the operator uses the 366 consistently, i.e. bottoms the operating lever every time.

(The final crimp die seems to work very well when the crimp plunger is set to the top of the lock nut or slightly below (depending on lock nut thickness), and the crimp die bushing is screwed into the die head casting so that the bushing's top is about 1 3/16" (31.5 mm) above the pad. Depending on the thickness of the locknut, there will be around 10 threads exposed. Test shells are then run through and the the crimp die bushing is tweaked so the crimp is as desired, then locked down. Future minor adjustments are made by loosening the lock nut and tweaking the crimp plunger and re-tightening the crimp plunger lock nut. Unless you have a too-long component combination, this setting will not cause case crushing when loading the AAHS (Reifenhauser-style) case and will crimp all others very well.)

Initially, a component set selection can be made by matching the factory load as closely as possible. Often, because of product availability, or a desire to not work with those components, this is not possible. For example, Winchester uses a dense ball powder in the factory AAHS bunker load. If a bulky powder such as Red Dot is the preferred choice, then a shorter or more compressible wad will lead to more consistent crimping with less effort. Substituting, with checking for available recipes, Claybuster CB12L (more compressible and softer recoiling), Duster "Clear" or CB1100-12 (slightly shorter) in place of the Winchester AA12L are but three possibilities. The AA12L factory wad tends to cause convex crimps even with dense powders and wad crushing especially when the case ages over multiple reloads as the case mouth plastic weakens. Remington cases are the least fussy/most forgiving as to component length, particularly if the wad is on the long side.

Inconsistent crimps can also be caused by hulls of quite different lengths than the pre-fold and final crimping stations were set for. You can see one coming by examining the the level of pre-fold before the hull gets final-crimped: about a 1/4" pencil hole is often right. Here's what it should look like viewed from the operator's position, together with trouble on the right:

AACrimp Too little pre-fold

Note the word "often". The 1/4" hole is best thought of as a nominal starting adjustment. There are occasions where more or less prefold will be needed for perfect, flat crimps. For example, if your 366 is set up for a bulky powder like Red Dot and the only thing your dealer has on offer is a dense powder like HS-700X, then simply lowering the prefold to bring in more plastic could save the day and eliminate the need to change to a longer wad.

Conversely, some component combinations will yield otherwise very nice crimps, but the crimps are slightly more convex than is liked. Backing off the prefold will often resolve the problem. However, care must be taken to not get carried away: too little prefold (as in the right picture above) can result in the crimp plunger jamming the case mouth plastic against the die and you may well have to pull the die assembly out of the casting plate and take it apart to free the jam.

Remington hulls are among the least length consistent: I've measured hull lengths between 65 (2.56”) and 72 (2.83”) mm, depending if the hull is of Gun Club type (field hull) or Nitro 27 type (premium target). Winchester AA's are among the better: usually around 68 (2.68”) to 69 (2.78”) mm. For better consistency, using hulls from the same lot helps, but is no guarantee.

Yet another reason for inconsistent crimps includes not insuring the the machine's handle is bottomed consistently (full, complete, stroke so that you feel bottom). Holding the handle at the bottom-most position for second or so also helps set the crimp properly. A good quality control habit to develop is to look at the finished crimp as it comes out of the crimping die; better to deal with pellet-leaking crimps on the reloading bench.

Perfect AAHS Crimps

Above, consistent crimps. Note that they are all pretty much flat with very little concavity or convexity. These 24 gram Winchester AAHS shells were loaded with Alliant Clay Dot and Claybuster CB1100-12 wads.

New, never crimped hulls:

To start the crimp of new 12 ga hulls, as Cheddite and Fiocchi's (the latter seem easier to work with) from Precision Reloading and Ballistic Products, you will need a metal crimp starter. The plastic starters won't do it. They are dull by design to optimize crimp starting with fired hulls. Use the sharper-edged brass metal crimp starters that MEC sells. See pictures below.

To mount in a 366, modify a spare crimp starter bushing (Hornady part #392102) by clearance-drilling it out for a 3" 1/4-20 bolt (The MEC crimp starter has 1/4-20 threads). Drill carefully to keep the fit as tight as possible to minimize crimp starter wobble. Using a drill press is better, and walking up to size with wire size drills is a good way to ensure a snug fit. The brass crimp starter does not have to rotate freely; it's better if it's fixed and perfectly centered. You will also need two thin 1/4-20 nuts to enable locking in the proper setting of the crimp depth.

Setting for proper crimp depth is a matter of experimenting. Set the crimper too high initially then walk it in by small increments to eliminate wasted hulls. The 8-fold die seems to work better with results equal to the cosmetically-perfect English-made Lyalvale Express shells. The 6-fold die delivers results that appear somewhat like the old Remington Plastic Target/All American load's Venko crimp. Must be operator error... Could be because the 8-fold crimper I have is larger: 0.991 vs. 0.875 for the 6 fold crimper although both are the 12 ga crimpers.


Defective prefold Perfect prefold

Left: typical result with plastic crimp starter die. Right, with MEC brass crimp starter die.

New hull crimp starter assembly

Brass crimp starter assembly. Thin 9/16 x 18 locking nut not shown.

Trivia:

A picture of the Remington-Peters Venco crimp. Remington used this crimp on the Plastic Target and All American shells including 20 and 28's. With the introduction of the RXP, this crimp style was no longer used. (Next time you cut open a target shell, look at the crimp from the bottom...)

Remington/Peters Venko Crimp

Taper Crimp Adjustments:

Only a slight rounding is required to insure easy chambering and tighter crimps. If the cases have occasional case mouth cracks, it probably is not practical to add significantly more roll-over as some cases will buckle. Reifenhauser type cases (Like Fiocchi's and RIO/Kemen/Wolf to name two. Trivia: the name comes from the German inventor of the plastic tube extruding machine.) will need more. Adjust in ¼ turn increments; it's a pretty sensitive adjustment. Too much rounding also substantially increases the force required at the bottom of the operating handle stroke as well as increasing the likelihood of case wall crushing. In general, most brands of shells will come out within factory specs without using the Taper crimp station. Further, results will vary with the length of the shell. . . Suggest using this station only after shell diameter measurements are made. Further discussion here.

Binding problem(s) in the 366:

The operating lever should move very freely, with only the significant resistance developed on the down stroke to knock out the primer, create the crimp/Taper-Loc and to resize the hull; on the upstroke from driving the hull out of the resizer ring. There may be additional resistance when a primer is rusted or otherwise frozen requiring greater force to drive the primer out, assuming there is no junk (foam earplug?) in the hull. Check the following if there is a lack of smoothness and the need for more force than seems reasonable (the parts descriptions are as used by Hornady in their 366 parts diagram):

Remove the measure assembly. As you remove the measure assembly screw, note if the screw unscrews easily, without effort. If it's binding, after taking off the measure assembly, see if there is any foreign matter on the die head casting putting the measure assembly out of alignment. Confirm that the operating handle now moves freely. The 366 should have no hulls in the index plate or resizing station for this test.

Take the measure assembly and flip it upside down (empty, of course!) on the loading bench. The charge bar should go back and forth easily. If it doesn't, take out the charge bar, remove the powder slide, then remove the measure assembly set screws and the sub-measure plate (watch the powder slide spring!). Check that there is no debris in the measure channel. Put the powder slide on the table and confirm it lays perfectly flat and has absolutely no bends. If it does, then probably the best thing to do is replace it. This plate has to be perfectly flat or it will cause binding.

Now check the powder and shot seals to confirm that they are smooth and not projecting up excessively—they should be flush or perhaps a touch low (unless you have card stock under the powder seal to help combat the ball powder housekeeping issue) and completely intact. I've also occasionally found shot somehow got on the outside rim of the shot seal—now looking looking quite flat and polished! It's probably wise to remove both seals and make sure there is no debris in the seal openings. While things are apart, inspect the shot rotor rivet on the sub-measure plate for tightness. The rotor should be wobble free. If it's wobbly, you can try tightning it, but you'll probably wind up just replacing the assembly—and Hornady does sell the rotor and sub measure plate combination as an assembly.Take a look at the cam bearing on the charge bar. If it's frozen, it's probably better to replace it.

As you reassemble the unit, pull on the powder slide spring to insure that it is in the furthest out position. When putting the powder slide in, make very sure that it's in position, usually going home with a bit of a click. It may take some fussing with. Install and slide the charge bar back and forth. It has to move quite freely.

Check that the powder slide spring drops perfectly/locks into the notch on the powder slide. If you've found the powder slide slips into the "off" position in the past—even with charge bar moving freely—take a look at how the powder slide spring fits into the powder slide notch. Sometimes the notch in the powder slide is a bit small and a slight enlargement with a small round file fixes the problem, allowing the spring to engage deeper. Finally, rotate the shot rotor. It should move freely.

Re-install the measure assembly back on the 366, confirming the measure is in the die head cutout perfectly and that the powder measure screw threads in effortlessly. The measure attaching bolt must thread in easily after mounting the measure casting assembly. If it does not, you may need to do a bit of fitting work on the measure casting assembly or use another one if you have it.

Finally, confirm that the shot rotor and powder slide move freely between positions. Sometimes the shot rotor slide spring can ride up during installation and bind. As a finishing touch, wipe on a drop or two of oil on each of the support bars. The binding issue should now be resolved. . .

Another source of excessive resistance is if the primer deprime punch is bent. If bent, the punch will not align to knock out the primer perfectly as the punch will hit the side of the primer flash hole and will slide in—when you provide the additional force—from the off-center of the hole. Adjust the deprime punch guide so that the tip of the primer deprime punch is exposed only a little more than needed to knock out the primer -- about 1/4" (A 1/4-20 nut will be needed to hold the de-prime punch guide in this position). This deprime punch guide position will also enable you to eject a resized 27 mm (1.10") "brass" hull—although with some extra effort—if you choose to load these.

If the index plate moves with too much effort after switching to an import primer, as from a Remington 209P to a Fiocchi in an STS hull, the cure is to insure the primer is seated flush with the hull's base. Euro primers tend to be larger than domestic primers and thus do not go into American target hulls without additional seating pressure. A small adjustment to the primer seating station is needed. Make sure you have the proper recipe for the new Euro primer in your load!

If the shell binds in the taper-lok station on ejection, it may be because the brass has sizing issues, perhaps because the hull was not resized properly causing the hull to bind up between the casting and the index plate. Some guns damage hull's brass so badly, that the resizing operation cannot bring the dimensions back into tolerance. Alternatively, it may be that debris has accumulated and a quick clean will eliminate the problem. In the instance of hard operating handle resistance rather than binding, when there is insufficient pre-fold, the crimp plunger can hit the case mouth and rather than a smooth push-down, the case mouth is crushed (causing the resistance) until the plastic folds down.

Crimp Examples

Left: the center of the crimp has been crushed back. Right, this is the way it should look with proper pre-fold: nice, sharp crimp center points.

On wads that do not easily flow through the wad guide:

1 - Resistance can be caused by old or missing wad guide finger(s) causing wads to catch on the hull's lip.

Check your wad guides!

Examples of old, broken and new wad guides. The old wad guide now measures 13/32" or 10 mm whereas the new one measures 5/16" or 8 mm across the top. The missing finger example can be used—with a bit of luck—if time is taken to align the missing finger section with the hull's outward fold each time, pretty much destroying production rate. Best to keep a few spares in your spare parts box!

2 - If the wads catch on the hull lip due to wad guide fingers not entering the case perfectly, could be the case is tipped on the station. Causes could include: primers seated properly? Something under the hull? Wad pressure spring needs attention? Indexing not engaged or index plate not perfectly flat? Picked-up hull cooked by the sun into an arc?

3 - In some cases—especially 6 folds—after the case has been reloaded several times the case mouth tends to close up a bit. Using a wad guide spring helps as the wad guide fingers get placed into the case before the wad ram starts to move the wad. Alternatively/additionally, a Precision Reloading MMHS7 hull saver tool can be used to open up a questionable case mouth a bit before loading. Ballistic Products also offers tools for this.

4 - Case mouth damaged, perhaps by being caught on the powder drop tube or primer seating ram.

5 - Case mouth too damaged, as by previous bad crimp.

6 - Wads with cushion-section discs, as Remington TGT8 and 12 tend to have flow resistance at the disc portion during insertion (makes you wonder if the overpowder cup caught on the case mouth forcing constant checking).

7 - Some 24 gram-usable wads that go through the wad guide easily include Federal 12S0, or its Claybuster equivalent, B&P's T2 (BP's "078Lighting"), plus the Winchester line's WW12L and WW12SL and their Claybuster equivalents.

8 - If you have an old black-anodized steel wad guide assembly, try a new one. The wads seem go through easier on the newer aluminum assemblies.

Maintenance:

(See also The 366: part V for the annual maintenance.)

Every few sessions, wipe a thin coat of oil on each of the main guide posts by putting a few drops of good quality gun oil on a Kleenex or rag and wiping the support posts. The 366 requires only an occasional drop of oil in the base casting oil holes, on the charge bar cam bearing and auto-index cam bearings. Use only best quality non-gumming oil. If you wouldn't use it on your Perazzi, don't use it on your 366 for the same reasons. Cleaning as obvious. Dab of grease on the wad guide clip, if used. Clean and a drop of oil on the swing-out wad guide rod under the return spring retainer. Dab of grease on the resizing rod head. Check that the charge bar cam bearing spins freely. Check that the prefold die spins very freely. If it doesn't pull the die and rod out of the machine, wipe off the rod and run a Q tip down the bushing. 

After loading many, many shells, the primer seating station can get sticky or sluggish. Perhaps the hulls in-station now consistently have a tilt. This means it's time to clean accumulated debris out and check the primer seater assembly spring. When you remove the assembly from the loader, hold a container below to catch the falling debris. While you have the primer seater assembly out, disassemble it and put the spring on a flat surface to confirm the top of the spring is parallel to the bottom. If it isn't (and it won't be if hulls are a-tilting) bend the spring parallel or replace with a new primer seater spring, whichever seems to be best.

A very occasional check of the final crimp station for crud buildup and cleaning with a bore brush also belongs on the maintenance list, especially if you load papers. A dab of silicone spray couldn't hurt.

Tips:

If you have unknown hulls you've picked up from the ground, resize them first to make things a lot easier. Shells that come from proper-sized chambers, as Perazzi's, for example, are quite easy to resize—if you choose to—with little effort required. The fun begins when you pick up hulls that have been through pumps and autos whose chambers allow the hull base to really expand and are pulled out of roundness by the extractor. The resizing effort may well be not worth saving the hull if it works satisfactorily at all.

When reloading steel based hulls, absolutely resize the hulls first as often the steel base sides will crush. (A partially crushed side may look okay on the reloading bench, but it will likely be tough to close the gun at the range. It probably will also cause binding in the index plate. The steel "crunch" makes the base diameter larger.) Or, as an alternative, put a supply of resized shells aside for use when one crushes. The old purple Fiocchi's were especially bad for this. Use of an older, worn, resizing ring helps minimize the steel "crunch." For hulls that have a very small amount of crush, a good "pass" test is if the shell fits easily into the shell plate, although you possibly may find the hull binds on ejection from the Taper-Lok station.

Crushed Rims example

An example of 8 mm steel rims crushing when resizing. Usually this happens because the hulls were fired in an autoloader and the extractor pulls the steel away from the hull's side.

What Auto's and Pumps can do

Another example of unusable cases. The bulge is often very difficult to eliminate and it's best to just junk hulls that have this. It's a real bummer to see this in STS and AAHS hulls.

Consider putting pieces of tape on the head die casting above the Taper-Lok and pre-fold dies. Prevents crud accumulation. Add the small bore wad rod spring clip (Hornady part #390021, wad rod spring) to press against the wad seating guide rod. Decreases problems with the wad catching on the hull's case mouth. (The plastic wad guide is forced into the case mouth before the wad ram starts to press on the wad, minimizing the chance for case mouth tearing.)

Keep a candle to drip sealing wax on the occasional “oops” crimp for a leak-free last trip to the range. Saves you from tearing the shell down and remaking it. Just be careful and safe with the open candle flame. Of course you can always fix the bad crimp folds with a needle nose pliers and a spare crimp fold die. If you want to take the time: you can get them good enough, tho rarely perfect.

If you shoot different loads in each barrel, consider an extra 12 gauge head so that you can leave your regular die head set for your normal first-barrel load: the one you shoot the most. Saves the hassle of getting everything back to where it was before you started twisting everything to accommodate the second load. For example, if you use two separate loads for bunker, as AAHS 8's in first barrel and Remington NITRO 7 1/2's or Baschieri & Pellagri 7 1/2's in the second barrel (two different hulls and component sets), each head can be adjusted/optimized for perfect crimps with each load. Saves a lot of time and frustration getting things just right. It's a less than one-minute change-over.

Buy the after-market larger reservoirs. They are often seen for sale on the www.trapshooters.com forum. One such is www.basicdesignmachine.com. Jim Skeel: **xskeeljc@verizon.net**x is a new, recent supplier and his product looks very nice (Remove the **x for his email address). The factory-supplied small tube shot reservoir contains enough shot to load something like 125 shells. The after-market tubes more than improve that. The latest offering will accept the entire 25 pound bag of shot (I suspect it's no fun changing shot and powder bushings when the shot tube is full!).

If you use ball powders, the after market reservoirs will neatly eliminate powder tube leakage. Adding a business-card thick washer tube-side under the rubber powder measure seal will minimize leakage via the charge bar. The older rubber seals were thicker than those currently available and the business-card washer will make up the difference.

As noted above, the charge bar must move easily after adding the washer to prevent other problems, as binding and erratic drops. The standard 366 powder tube will leak when using ball powders until you put tape around it to seal the gap where the tube meets the measure casting. Buy a “coal-shuttle” handle to replace the ball-type handle that comes with the machine. It's easier on the palm for long loading sessions and/or with the harder to resize hulls. Make sure the handle will fit your machine model before purchase.

Always ensure the hull's pre-fold is sufficient. The shortest hull needs to have at about a 1/4”diameter hole from the die. If it is substantially wider, you run the risk that the case mouth will be caught in the final crimp die, forcing you to remove the die from the head and carefully dismantle it. Should this happen, before removal, count the threads exposed above the head die casting to make re-installation easier. If too tight, and the component selection length is correct, you will have a convex, domed crimp that often will open—especially with older hulls—and leave you with BB's in your shell pocket at the range.

When loading those precious 28 and 410 hulls, establish a loading sequence: confirm the shell plate has indexed, then start to lower the operating handle and insure that the primer punch enters the case cleanly. Continue down with the operating handle, aligning the crimp starter manually to the hull's folds. Then check that the hull under the shot drop tube is centered with the drop tube; finally, check that the powder drop tube is about to enter the primed hull perfectly, then bottom the operating lever. While most of the time, especially with new hulls, things go perfectly, this procedure will guarentee perfection will happen every time. The need for extra care is greater with the hull's reloaded count because of the less than wide open case mouth and the less than flat brass bottom's (causing tilt) of some scrounged hulls. 28 and 410 hulls, are relatively expensive to come by and the name of the game is to get the maximum life out of them (larger bore hulls are more available: the occasional one that comes out defective and must be disposed of isn't costly). Besides, cosmetically perfect small bore hulls that always go bang are great for the ego! And your scores...

On start up, the first powder drop will be heavy, perhaps as much as a grain or so. The second drop will be on the light side with the third and subsequent drops pretty much spot-on. Shot drops are similar.

If you ever wind up with powder and shot mixed (usually happens when a wad is omitted), have a bowl-shaped piece of non-static, non-ferrous (as copper) window screen handy. The screen's holes allow powder to drop through into a receptacle of your choosing while the shot remains on the screen. You also could build up a screen-holding framework if you like, as some do. Have a few resized hulls at the ready. Put a dead primer in one, mark it clearly and have it available. These hulls will come in handy to expedite the occasional minor oopses that happen: forgetting to put a fresh case in, rejecting a case after resizing for various reasons and no-primer instances.

With long 24 gram wads, the supplied wad ram can be too long if you're looking to use zero wad pressure. Sometimes you get into a situation where the wad cup petals are too tall for the wad ram to go over and you have to slip the wad up into the ram before seating it in the wad guide. The solution is—you guessed it—take the ram out of the 366 and take off about a 1/16" of the ram and reface it with the original bevel. You'll find that it's still plenty long for just about all your loads, even though it's shorter.

Speaking of wad rams, substituting a (smaller diameter) 20 gauge wad ram (part #390158) for the normal 12 gauge ram will help if you find that occasionally shot cup petals are being folded into the wad cup during the seating operation. You'll still need to check that the wayward petal is laying against the hull wall after insertion, otherwise it can cause a convex crimp if shot gets between the petal and the hull wall, but it can often save the need to bend the petal out manually—except in the worst cases—before placing the wad in the guide.

The deprime punch guide can be adjusted to a more comfortable place on the upstroke. The actual proper place is at the lowest point where the primers are knocked out totally reliably—about a 1/4". This point will insure the deprime punch guide centers the deprime rod in the hull's flash hole. You can adjust the deprime punch guide up until the deprime punch rod starts to very occasionally miss the hull's flash hole for a more comfortable upstoke, then come down a bit.

Don't forget to wash your hands thoroughly when you've finished the loading session and have the shells all boxed up. Lots of bad stuff accumulates on your hands, if only from handling the fired hulls. Finger foods while reloading are definitely not a good idea. Need details? See the various MSDS (Material Safety Document Sheet) documents on the manufacturer's web sites.

366 Foibles and Their Solutions:

All reloading machines have their problems from operator goofs and normal wear and tear. The 366 is no exception. By paying quality attention and allowing nothing to distract you, you'll never experience these problems!

If you have an OE (Operational Error) involving shot drop and shot flies all over the index plate, you probably will find the index plate becomes jammed and will not rotate. This is a very easy fix, taking only a moment or two. To fix, remove as many shells as you need to—loosening or even removing the index plate if truly necessary—and use the long handle screwdriver tip (see tool list) to dislocate the wedged-under pellets from the index plate ring. Run a resized hull around to make certain you dislodged all the jamming pellets.

If you experience powder spilling down from the powder drop station onto the reloading bench, then you've got a hull-without-a-primer OE. The 366's primer drop is extremely reliable, but every once in a while, perhaps due to a tough resizing hull or not quite bottoming the operating handle, it happens. Of course, you could have run out of primers too!

At this point, probably the best thing to do is: 1 – place a powder scale pan under the station and gently tap the hull to get the remaining powder out. This eliminates a messy trail of powder that creates a housekeeping problem when you rotate the index plate back to station 1 to remove the hull. 2 – if you use the auto-advance feature, move the pawl to a neutral position, rotate the index plate and remove the primerless hull. Replace it with a resized hull that has a dead primer (this hull will not need a wad in the next station). Rotate the index plate back to position. 3 – Load 2 shells. 4 – when the dead-primer hull gets filled with shot, rotate it out and dump the shot. Leave that index plate position empty. 5 – Re-engage the auto-advance pawl and continue loading. This seems to be the the smoothest way to maintain production and minimize the powder spillage housekeeping.

To minimize the messes caused from the above OE's, get a large baking jelly roll pan (Available at any good cooking store or www.cooking.com for one URL.) and mount it under the reloader. You will need to make a notch to accommodate the operating handle unless the machine is mounted on risers. This will catch the vast majority of the falling shot and powder flakes, making clean-up easy with a small brush and a piece of paper. A section of copper screening is useful to separate propellant particles from shot as noted above.

Keep an eye on the primer feed stop unit. At the first sign of wear—the tipoff is when 2 or 3 primers start dropping instead of just one—replace it. Procrastination will not pay here: well no, maybe it will if you really enjoy the experience of the better part of a full tube of primers emptying out in front of your eyes! Nor is it fun rounding up every last one of those now devilishly-hiding, well-dispersed primers. Replace a worn primer feed stop unit at the first hint of trouble. A spare primer feed stop unit is a very necessary spare part in your inventory, along with the primer feed spring. It's no fun reloading without these.

A few final thoughts:

Best hulls:

The hulls that require the least effort to reload and consistently turn out perfect with very low bad-crimp rejection rates are the best hulls. This is true regardless of the reloader model chosen, 366 or other. Less effort means less fatigue enabling more quality shells at a given sitting on those occasions when that's important. Not resizing shells is an option, but it will depend on the guns you or your hull suppliers use. Some autoloaders and pumps damage hulls badly enough that the hulls are not worth the trouble to reload them. The shell index plate is designed for re-sized hulls, but does have a certain amount of tolerance. If the hulls will run easily through the reloader and chamber without difficulties in your guns, then not re-sizing is an option and will speed up production, reducing the effort needed per stroke and eliminating a step. The Hornady 366 gives you the choice as the resizing station is separate.

Of course, the other option is always to remove the measure assembly and resize all the hulls first. It's amazing how much that speeds up production. Only thing faster is loading new, primed hulls!

That said, the last time I tested for this, the easiest plastic shells to reload while still resizing—by far—were the 2 (2? Aren't they really 3 piece? Brass, tube and base wad?) piece AAHS's in 12 and 20 gauge. The 20 is the easier of the two: you can almost operate the handle with the baby finger. The worst, as you would expect, are the steel-based greater than 8mm "brass" hulls. Otherwise they reload quite well. Federal Gold Medal is next easiest with Remington STS type and 8 mm steel based (Fiocchi) hulls roughly in the same category. If you choose not to resize, the AA's are slightly easier to crimp, then the other brands follow with little difference between them. Bascheri & Pellagri hulls, www.bandpusa.com are a special case: the B&P hulls resize extremely easily, but are hard to get off the size-die eject bolt due to the smaller flash hole. If you don't resize, and you may well not need to with the 8mm "brass" (Flash) Gordon-system hull, this problem is eliminated by the skipping the resize/deprime station and just using the deprime station. The index plate will hold the hull in position as the operating handle goes up eliminating the need to physically pull the hull off of the universal separate separate deprime punch rod. Otherwise, they reload beautifully. (Hodgdon offers Bascheri & Pellagri reloading recipes on their website: www.hodgdon.com. And of course you get to use the famous B&P T2 wad!)

Chuck Dietl's comments: You may also want to think over a separate hull sizer (particularly for steel based hulls), such as the MEC Sizemaster, which uses a collet [resizer instead of a ring style -Adm] and takes less effort.

Best wads:

From a reloading efficiency standpoint, the best wads are the ones that are easiest to pick up in proper alignment to insert into the wad guide. The result is maximum shell production. It's also nice if they have the property of sliding with no effort through the wad guide into the hull. Probably the best wads are the Federal/Claybuster 12S0 and Baschieri & Pellagri T2's. There is something about the tactility of these wads that the fingers can quickly grab them with the least effort with virtually no fumbling and get them equally easy into the wad guide. Particularly with the B&P's and their end of shot cup ties/stitching, there is never a need to fumble with an errant folded-in shot cup petal. The 1 ounce AA12SL and Claybuster CB1100-12 PINK wads are virtually as good. The rest of the pack follows, although the center disc wads, as Remington TGT-12 or Downrange XXL's have always seemed a bit uncomfortable to work with. The hardest to deal with, and hence the slowest production comes from, the Gualandi REX. It needs checking every time to be sure the wad is aligned with shot cup up.

Static control with the 366:

To determine how much of a problem static is, run a few 8mm "brass" translucent white (“clear”) cases through the reloader. You can instantly see if powder flakes are statically clinging to the case sides (a static problem) instead of all falling to the hull's bottom (no static problem) so that the wad's overpowder cup can contain it properly. Examination of the loaded shell will reveal any powder migration out from the wad's over-powder cup, either by candling or by disassembly. Using translucent plastic cases will allow you to actually see just how much a problem exists after the shell is loaded. The migration problem is worse with wads for tapered wads because of the small diameter overpowder cup. It's much less with wads for straight-wall cases as the larger diameter overpowder cup will push more of or all of the powder particles down as the wads gets seated on the powder. And the larger the flakes, the more likely they will be pushed down. Regrettably, large-flake, as Vectan AS24 or B&P F2 powders are not available in the USA...

Showing static problem Showing static problem
Colorful 20's aren't immune. Left: hull after powder drop, right: hull after a quick Cling-Free wipe on one side and a light tap. Rainy days help. Cling-free on the fingers when inserting hulls helps. Frequent wiping of your hands with Cling Free or equivalent type of fabric softener sheet is one solution. Before picking up every third or fourth hull a quick rub on cling free seems to do the job on the worst static days. Static sprays seem less than effective.

Putting a Cling-Free sheet in each box of stored-away hulls seems to help, as does occasionally exchanging the (now graphite-coated) shot tube for the powder tube. You can try grounding the machine, but the only good ground worthwhile trying is a short piece of heavy wire -- at least 8/0 -- or flat copper strap electrically solidly-connected to a cold water pipe... Avoid rugs or other static generators on the floor. Static draining mats are available from office supply stores, but they need a solid ground to work best; electric outlets generally offer unreliable grounds.

Since there are always problems that I have never or rarely experienced (for example I don't use the auto-advance or gas assist features so I cannot comment), I would be glad to add further suggestions and solutions or hear comments. Email: admin@bunkershooter.com.

(I don't use the auto advance as I quickly found that I had to be careful to raise the operating lever smoothly in order to insure the primer dropped into the priming station. Hard-to-resize steel-base hulls made this difficult. Since my original 1971 366 didn't have the auto-advance and I had loaded tens of thousands of shells without the auto advance it was easy for me to go back and operate without it. I also found the auto-advance would occasionally get out of adjustment and I had to adjust the back bearing and/or pawl assembly. Removing it meant one less thing to go wrong and less effort on the operating handle's upstroke. With the AAHS's ease of resizing perhaps I wouldn't have given up on it as the hulls come easily out of the resizing die making it effortless to smoothly drop the primer.)

End part II, 40 years with the Hornady 366.

Link to Part I: Introduction

Link to Part II: General problem solutions

Link to Part III: On poor crimps, 410 reloading

Link to Part IV:  Changing gauges

Link to Part V: Annual maintenance

Link to Part VI: On buying a used 366

Link back to the home page

Thanx to Chuck Dietl for reviewing and sharing his comments to make this article better.

Appreciation is extended to Ryan Vijil for the inspiration to write this series.

As always in America in these times, use of the information above is at your own risk.

A final note of appreciation and a big thanks to Hornady for keeping the 366 reloader in production and parts easily available!

Rev 3.1
Last revision: 3/2012